Title: Process Control Engineer
Current Employer: PPG Industries, Inc.
School(s)/Degree(s): B.S. Electrical Engineering – The Pennsylvania State University; Minor Computer Engineering
Current Occupation: Design, test, and maintain, and monitor PLC (Programmable Logic Controller) programs, HMI (Human-Machine Interface) displays, measuring instruments, and equipment that control automated chemical and mechanical operations for 90+ resin and paint production plants worldwide. I also manage plant and small project start-ups, upgrades, and maintenance, as well as routinely developing and implementing changes that improve uptime and output quality.
Relevant Science Courses: Chemistry, Physics, EM Fields and Waves, Communication Networks, Electrical Circuit Analysis & Design, Energy Conversion, Linear Control Systems, Signals and Systems, Thermodynamics, Embedded Microcontrollers, Advanced Programming
Important Mathematics Courses: Algebra, Geometry, Statistics, Calculus 1-3, Differential Equations, Matrices
Research Projects: Part Transfer System – 3D modeled and designed automated part transfer system for an automotive parts manufacturer. Individually designed project-related parts, then 3D printed from PLA, ABS, PETG, and Nylon. Integrated and programmed Allen-Bradley MicroLogix PLC system with stepper motors and various sensors. Drafted electrical schematics and ladder-logic prints. Prototyped, assembled, and troubleshot physical assembly.
Firefighting Drop Tank Supply Line Attachment System – Lead team in semester-long project for local fire department. Conducted FEA (Finite Element Analysis) of 3D modeled solution. Presented product to replace obsolete part used by fire department at end of semester. Project was then showcased at a school board meeting for patent application.
FAHS Long-term Project(s): Resistor and capacitor (RC) value's effect on an astable metronome 555 Timer circuit's period, Music reactive LED box with TIP32C PNP transistors.
Advice for Science Students: 1) “If you can’t explain it simply, you don’t understand it well enough.” – Albert Einstein You’d be surprised how much this comes in handy. Practice boiling problems down to the basics. You’ll find yourself explaining, troubleshooting, and discussing complicated ideas with other students, colleagues, bosses, technicians, and operators frequently.
2) Learn to ask for help and utilize office hours Don’t act like you don’t need help when you do. It’s much easier to ask for help and move on instead of struggling silently. Office hours can make or break a course, especially if the instructor can look back and acknowledge your efforts if you need a little boost. With that being said, don’t abuse it at the same time.
3) Don’t be afraid of failure and be prepared for bad grades
Failure is a staple of progress. It’s absolutely normal. You might find that grades are sometimes a reflection of your ability to regurgitate your textbook instead of being able to identify and solve real-world problems. Don’t let it eat you up when you get a bad grade. You’ll look back and laugh about it at the end.